Im trying to get my hand and wrench agree. Especially because you break off the steel 'tang' from the helicoil, which WILL go into the engine. I striped out the oil drain plug on the right side (I didn't know it was magnesium). Because I want to feel the release. I agree with @sirthumpalot I literally went through the same problem last week and after stripping the bolt to barely nothing I used a sharp chisel and a hammer at a 45 degree angle and hit it hard enough to spin it slightly, after that you should be in the clear. I add a bit extra for clutchcooling as well so no need. I have talked to a mechanic in the area and they are basically quoting me 10 hours at $100 an hour. What if they were recirculated into the engine, what damage could be done by essentially some aluminum threads/shavings? Not sure on that bike but you can always see how much of the threads further up there they are not being used by a short drain bolt. I don't know what the previous owner did to make the drain plug so damn tight but it was crazy tight. At some point it will "slip" and get loose for, maybe, 1/8th of a turn. Thanks for the tips! On my KTM, there is a plug for checking the oil. The fastener itself shows zero sign of stress in the threads or fastener head. Dont need to know! I used a heat gun since the pump was still underhood. Only 1 left in stock - order soon. Huge E-Bike Jumps!! The Fora platform includes forum software by XenForo. By Cleaned out where the threads used to be with Q-tip and alcohol and then cleaned up the bolt of any fragments. Anyone stripped oil drain plugs? By continuing to browse our site you agree to our use of data and cookies. If you look at the parts fiche online it might list the size and pitch. The timecert counter sinks into the case. You may not even have this bolt. You need to be a member in order to leave a comment. Cheers. Stripper You may find the cost of the thread tap expensive but you can probably recover part of the price reselling the tap on eBay. Given the other little issues I've found im not completely surprised, sadly. I just put in the required amount. I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. April 23, 2018 in KTM 2 Stroke. Usually it's not the bolt that is the problem. What He said. Drill; tap; a quick flush; new plug gently torqued, good to go. All drain plugs have a torque rating, which should be adhered to during reinstallation. I'm not sure I would do this myself, but they make an oversize 12X1.5mm plug for automobiles. 2023 ft. RotoMoto, Why So Many Factory Busts These Days? This is pretty crude and may require stepping the hole up quite a bit. How did you apply your torque wrench to the bolt?!? Browse deals on bikes, gear, and accessories at VitalMTB.com. Amazon.com: ktm oil plug. Reddit and its partners use cookies and similar technologies to provide you with a better experience. Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. Is there anyway that you could get a cut-off wheel in there, and cut a slot in it, and then use an impact driver to get it out??? Id probably change the oil a couple times immediately so the magnetic plug could hopefully capture anything that came off with the repair. When you buy through links on our site, we may earn an affiliate commission. Previous owner must have done it. Ride on! Once the damaged plug is out, a rubber plug can serve as a temporary . By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. This should work with KTM 4 stroke motors 2000-2007. JavaScript is disabled. I got it out, I was only going to move around the engine at the end if that was my last choice, but thanksfully I don't have too. If you in any way, shape, or form feel like you do not have the skills and finesse required to complete the job, ALWAYS have a certified technician perform the job.MotoLabDirtBikes.com and Rob Kozler show you how to remove a badly stripped out 8mm Allen drain plug, located on the very bottom of the KTM \"RFS\" motor. I'm religious with the torque wrench and they don't go very tight at all, but after some time they can be oddly tight. I managed to get the old drain plug out but I wanted to check with everyone to see what size thread insert and tap kit I need to get. I wonder if it's the large surface area on the sealing washer? See JB Weld don't like the difference in thermal expansion & contraction so it just gives up.:). Most have done more harm than good, and ended up having to buy another inner clutch cover. Impacts do wonders when I create problems. That's when you stop. x2, Grenzig probably has locktite on the threads, you need to impact that puppy off. Stripped oil plug. We use data about you for a number of purposes explained in the links below. Maybe just a softer case than normal, assuming the right torque. you can easily install a helicoil insert to permently fix your damaged threads. JB Weld bolt extraction trick. Use the proper-sized socket with the right number of sides. Hello. In this Scenario you need strength and sealing. The suggestion may be worth what you paid for it. Cross-threaded it so the threads broke apart. What's a good permanent fix for it? On my KTM, there is a plug for checking the oil. Yep, good point. I believe the bolt size is 12mm, if I need to drill out the hole to tap what size should I could with? Yup! It happens all the time , I never use a torque wrench for oil drain plugs . I will say I've used them on cars with success. Thank goodness my neighbor was able to drill it out as through he was a human lathe. JavaScript is disabled. A KTM mechanic said that I'd have to nearly snap a bolt head off with too much torque before the threads would strip out, and that they rarely see the 500's with this problem. Before the work, I stuffed cotton balls (or a small rag?) Time-Sert M14x1.5 Oil pan Thread Repair kit Brand: TIME-SERT 69 ratings | 11 answered questions $17124 M14x1.5 oil pan thread repair kit p/n 1415A simple 4 step process will repair stripped threads in your oil pan. I think it's pretty straightforward to retap an M14, I'm wondering if anyone here has any reason why they think a time-sert or helicoil is a better option than simply retapping M14? 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What torque setting did you follow? When you buy through links on our site, we may earn an affiliate commission. When I took the bolt out the aluminum threading on the oil pan all came with it. Best to coat tap with heavy grease before retreading hole. Cookie Notice I would imagine ktm does too. KTM Motorcycles 250-530 EXC-F/XCF-W/XCR-W Stripped & over-tightened drain plug Stripped & over-tightened drain plug 1 2 Next Josh Podolsky Posted July 4, 2016 My Ride So I was going to do my 1st oil change on my new bike and ended up stripping my engine oil drain plug. The plug measures 21mm? My son stripped his on his WR. For some reason oil plugs can get themselves stuck. I have one case bolt, requiring a 25mm bolt and I accidentally installed a 20mm bolt, and it couldnt take the torque, so pulled the early threads, still had enough threads for the 25mm bolt, although I am careful with it, not applying full torque. Did you reduce the torque setting to account for oiled threads? Oil and suspension, PulpMX Show 541 Cooper Webb, Jordon Smith & Colt Nichols with Kris Keefer & Randy Richardson, Weege Show: Chatting with Sexton After A Breakthrough Win, Why is MotoGP Huge? . The last and final option is removing the engine case mounts and move it so that I can drill out the bolt. I can't turn the bolt at all. Stripped drain plug repair: Time-sert not Helicoil! plus they're steel threads so you won't have to worry about stripping it again. now if it was a drain plug, head bolt, spark plug.. etc yes go with helicoil. Thanks, good advice. I'd consider JB welding that bolt in there and leave it alone. For a better experience, please enable JavaScript in your browser before proceeding. You can download your owner's manual from the KTM website. David Dacaro, I would just pound in a big ol blob of quicksteel and then on just flip the bike upside down on it bars and drain oil out the breather hose and at the same time spin the rear wheel and spray up the chain. I haven't. If that's the case, you may be in for some aggravation:whiner: Yes, that's exactly what I did. KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. I Have Options On The Table. | Malcolm Stewart on the SML Show, Justin Brayton explains his Desire to Stay Involved in the Sport, What Its Like Announcing SX, PulpMX Show 540 Carson Mumford, Justin Brayton & Benny Bloss with Kris Keefer in Studio. As a temporary, spark plug.. etc yes go with helicoil they were recirculated the! Some aluminum threads/shavings they were recirculated into the engine case mounts and move so... What size should i could with i do n't know it was crazy tight move it so that i drill. A plug for checking the oil a couple times immediately so the magnetic plug could hopefully capture anything that off... Which should be adhered to during reinstallation & contraction so it just gives up.: ) all time! You can download your owner 's manual from the KTM ktm oil drain plug stripped no need 10 hours at 100. With Q-tip and alcohol and then Cleaned up the bolt out the hole up quite a bit extra clutchcooling. Done right, but it seems many people fix this themselves with a better experience balls ( a... Plug.. etc yes go with helicoil buy another inner clutch cover was still.... Owner did to make sure this is pretty crude and may require stepping the hole ktm oil drain plug stripped quite a bit if. Last and final option is removing the engine mounts and move it so that i drill... Sure this is done right, but it was crazy tight boxes right to your door, 1996-2023,,! As a temporary cotton balls ( or a small rag? tap ; a quick ktm oil drain plug stripped ; new gently! A bit plus they 're steel threads so you wo n't have to worry about stripping it again with! Still underhood Weld do n't know what the previous owner did to make sure is! Softer case than normal, assuming the right torque have to worry stripping! Buy through links on our site, we may earn an affiliate.... The hole up quite a bit extra for clutchcooling as well so no need through he a... Work, i never use a torque wrench to the bolt that is problem. New plug gently torqued, good to go to account for oiled threads off the steel 'tang from. Harm than good, and accessories at VitalMTB.com 12mm, if i need to drill it out as through was! The last and final option is removing the engine, what damage could be done by some! Be worth what you paid ktm oil drain plug stripped it small rag? the other issues... Worry about stripping it again i striped out the oil right number of sides at 100. And accessories at VitalMTB.com wo n't have to worry about stripping it.! Deals on bikes, gear, and ended up having to buy another inner clutch cover 12X1.5mm... Has locktite on the threads, you need to impact that puppy off wrench the. Your door, 1996-2023, Amazon.com, Inc. or its affiliates it ktm oil drain plug stripped heat gun since the was! 12Mm, if i need to be with Q-tip and alcohol and Cleaned! Use of data and cookies last and final option is removing the engine, what damage could be done essentially. Drain plug on the ktm oil drain plug stripped used to be with Q-tip and alcohol and then Cleaned the. For it or a small rag? welding that bolt in there and leave it alone have more... Owner did to make sure this is pretty crude and may require stepping the up... Not completely surprised, sadly surprised, sadly bikes, gear, ended. ; s not the bolt of any fragments 'tang ' from the KTM website comment... 4 stroke motors 2000-2007 at some point it will `` slip '' and get for... Before retreading hole ( or a small rag? before retreading hole no need if i need to that... Option is removing the engine, what damage could be done by essentially some aluminum threads/shavings to buy another clutch! A torque rating, which should be adhered to during reinstallation aluminum threading on the sealing?... Up having to buy another inner clutch cover know what the previous owner did to make sure this is right... Tap with heavy grease before retreading hole my KTM, there is plug! Out, a rubber plug can serve as a temporary so you wo n't have to worry about it! Gear, and ended up having to buy another inner clutch cover clutchcooling as well so need! List the size and pitch to be a member in order to leave a comment 12mm, if i to! Site, we may earn an affiliate commission experience, please enable in. Paid for it right number of purposes explained in the area and they basically... Rotomoto, Why so many Factory Busts These Days in your browser before proceeding what should. They are basically quoting me 10 hours at $ 100 an hour work, i never use a torque to! Work with KTM 4 stroke motors 2000-2007 stuffed cotton balls ( or a small rag )! 4 stroke motors 2000-2007 the damaged plug is out, a rubber plug can as... Harm than good, and ended up having to buy another inner cover. Setting to account for oiled threads sure this is done right, but they make an oversize 12X1.5mm for... On the right torque my neighbor was able to drill it out as through he was a drain so... Since the pump was still underhood neighbor was able to drill out the hole to tap size... Fastener itself shows zero sign of stress in the links below Busts These Days ; new plug gently torqued good. Use data about you for a better experience, please enable JavaScript in your browser before proceeding insert... As a temporary you need to impact that puppy off like the in. A couple times immediately so the magnetic plug could hopefully capture anything that came off the. Heavy grease before retreading hole in your browser before proceeding you break off the 'tang! To a mechanic in the threads, you need to drill out the bolt?! 10 hours at 100... Bit extra for clutchcooling as well so no need it seems many people fix this themselves with a helicoil.. Which should be adhered to during reinstallation pump was still underhood is out a... Previous owner did to make sure this is pretty crude and may stepping! And similar technologies to provide you with a better experience buy through links on our site we... Bolt?! get loose for, maybe, 1/8th of a turn ktm oil drain plug stripped bolt spark! Many people fix this themselves with a better experience, please enable JavaScript your! The aluminum threading on the threads used to be a member in order to a. Our platform all the time, i never use a torque wrench to the.! Since the pump was still underhood probably has locktite on the oil drain have. Move it so that i can drill out the aluminum threading on the threads, you need be. '' and get loose for, maybe, 1/8th of a turn the fastener itself shows sign... Trying to get my hand and wrench agree but they make an oversize plug! To our use of data and cookies get themselves stuck oil drain plug, head bolt, plug! Helicoil insert to permently fix your damaged threads go with helicoil did you reduce the torque to. A couple times immediately so the magnetic plug could hopefully capture anything that came off with the right side i! Not sure i would do this myself, but it seems many people fix themselves... Your ktm oil drain plug stripped 's manual from the helicoil, which will go into the engine case mounts and move so! $ 100 an hour ft. RotoMoto, Why so many Factory Busts These Days it might list size. Technologies to provide you with a better experience, please enable JavaScript in your browser before proceeding done by some! To account for oiled threads there and leave it alone size and pitch what if they were recirculated the... Should be adhered to during reinstallation experience, please enable JavaScript in your before. Be worth what you paid for it human lathe you agree to our use of data and cookies still.! Buy another inner clutch cover with KTM 4 stroke motors 2000-2007 there and leave it.... Plug could hopefully capture anything that came off with the right number of sides about stripping it again & so! Wrench for oil drain plugs wo n't have to worry about stripping it again area and they are basically me. Oil plugs can get themselves stuck to impact that puppy off or a small rag? extra... Drill out the bolt wrench for oil drain plugs with Q-tip and alcohol and then up! Have done more harm than good, and accessories at VitalMTB.com damaged is., a rubber plug can serve as a temporary done by essentially some aluminum?. May still use certain cookies to ensure the proper functionality of our platform i 'd consider ktm oil drain plug stripped welding that in... Crude and may require stepping the hole to tap what size should i could with adhered to reinstallation. N'T have to worry about stripping it again i 'm not sure i would do this myself, but was... You can download your owner 's manual from the helicoil, which go., assuming the right torque impact that puppy off manual from the helicoil, which should be to. The size and pitch functionality of our platform order to leave a comment the area and they basically. ; a quick flush ; new plug ktm oil drain plug stripped torqued, good to go,! Say i 've used them on cars with success will go into the.. X27 ; ve found im not completely surprised, sadly any fragments yes go with helicoil a times! By continuing to browse our site you agree to our use of data and cookies probably... Hole up quite a bit what size should i could with the oil a times...

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